Magnetic Separator

Synthesia a.s., a leading manufacturer of chemical products, approached us with a request to develop a specialized machine for the separation of ferromagnetic particles from heavy pigment dust. The key challenge was to create equipment that would operate reliably in an explosive environment and meet strict safety standards.

About the Project:

Based on the client’s requirements, we conducted a detailed analysis of the working conditions and material properties of the pigment dust. The development included designing a separation system using neodymium magnets, ensuring operational safety, and integrating a control cabinet for process automation.

Implementation:

1. Design & Engineering: The separator was designed to deliver maximum efficiency in the separation of ferromagnetic particles. Special emphasis was placed on durability under demanding operating conditions and safety in explosive atmospheres.

2. Manufacturing & Assembly: The equipment was built using high-quality neodymium magnets and robust materials to ensure reliability and a long service life. The delivery also included a control cabinet enabling precise, automated management of the separation process.

Outcome:

The implemented solution significantly improved material purity and operational safety for Synthesia. The magnetic separator meets all requirements for use in explosive environments and greatly enhances the efficiency of pigment dust processing. This project represents a successful combination of technical innovation, precision manufacturing, and a strong focus on safety in industrial applications.

‍